2 Facts You Need To Know About Plastic Injection Molding
Plastic injection molding is considered as one of the best ways to manufacture plastic products in a short time and at a rate that is friendly to your pocket. When Alexander Parkes first created the synthetic plastic in 1855, the world of manufacturing would never be the same again. It is a revolution all on it’s own. It is affordable, speedy, and easy.
Whenever a component of a machine breaks down, a replacement piece must be requested but if your machine is custom-made, the replacement component must be custom-made as well. This may take some time, especially if the component is highly detailed and complicated. It also depends on what type of material it is made of. But if you have already ordered a plastic mold and have it made, you just need to wait for it to arrive.
A Plastic Manufacturer Favorite
Not only are the plastic products manufactured quickly and inexpensively, they are also easy to use and are very durable. No wonder this method is highly preferred by numerous manufacturers. It is also considered as the best solution to a lot of manufacturing requirements.
The Wonderful Process Begins
The plastic molding procedure is actually very simple. It all starts with an idea. A client would think of a certain product and would search for a manufacturer with the capability to produce it. Let’s say the client needs to supply nylon buckles to a store. Once several meetings and consultations have been made, a preferred plastic raw material and metal mold will be chosen for the prototypes and the finished products.
Once a go-signal for the production will be given, the plastic raw materials will be fed into the machine chamber of the plastic molding machine via a hopper. A screw or plunger will manage the flow of raw materials into the chamber and make sure that the movement is steady. The plastic raw materials would be heated and liquefied then injected into the plastic molds through a nozzle. The moveable plates would apply intense pressure unto the mold so that the liquified plastic would take the shape of the mold.
Once the plastic manages to cool and harden, the pressure from the moveable plates would be removed. The finished product would then be ejected from the machine. As you can see, the entire process is simple but highly effective. This is how backpack buckles, toys, kitchen utensils, water bottles or car components are made.
The extensive use of plastic molding can be attributed to its numerous benefits, adaptability, affordability and ease of use. If you are currently in the process of producing plastic products, it surely wouldn’t hurt if you keep just a few extra machine parts on hand so that you won’t lose any time or experience production failure.
So if you are in the search for a reliable and experienced company to produce a 1 inch buckle or something else, why don’t you give us a call? We’ve been working in the plastic molding industry since 1965 and we’d be very happy to help!